From: L & S Mendonca [mendonca@cyberus.ca] Sent: Tuesday, October 27, 1998 9:14 PM To: I_am_mad_too@bmwlemon.com Subject: BMW 318i M42 Engine Gasket Defect The M42 Engine Profile Gasket Ripoff! I wish to bring to everyone`s attention a major engine defect, for which BMW is attempting to avoid all responsibility. As a long time BMW owner I was disappointed when, in September 1997, my 1993 318i required a $928.00 repair to replace the head, profile and water pump gaskets. This repair forced me to rent another vehicle at an additional $523.00 cost. I was concerned that a well maintained vehicle that was less than four years old, with only 92,000 kilometers on the dial would experience such a major failure. This was in addition to four other repairs in the spring which totaled over $1,000.00. I contacted BMW Canada and was offered a 'goodwill' gesture: a $300.00 credit for future repairs. I consider this offer inadequate. I discovered, through the Automobile Protection Association, a Dealer Service Bulletin in which BMW Canada warns dealerships of coolant leaks "due to a deteriorated rubber timing case profile gasket" on the M42 engine. The Dealer Service Bulletin was issued in October 1993. I purchased my BMW in August. The Dealer Service Bulletin acknowledges a major design flaw, or manufacturing error, that was not revealed to me at time of purchase, nor was I informed of the defect during four years of loyal service visits! If the part had failed within the warranty period BMW would have had to repair it free, but they gambled that the failure would occur after the warranty expired and knowingly sold me the car with the defective gasket. In the July 1998 issue, Mike Miller, Technical Editor of the Roundel, the magazine of the BMW Car Club of America, wrote: "The 1991-'93 engine profile gasket is clearly not a shining moment for BMW." He goes on to add, "...wouldn't it make good business sense for BMW NA to stand behind their product in this case? Do they not have a moral obligation to loyal BMW owners to make good on this admittedly defective part?" It seems that since a Mr. Ron Browne brought the defect to the BMW CCA's attention earlier this year, the Roundel has "been swamped with complaints about the problem". The sudden influx of complaints surprises me, because the October 1996 ‘Die Werkstatt' column in the Roundel details the problem succinctly. Jenny Morgan, contributing editor, wrote: "...there's a little gasket in them (the M42 engine) that can make your own personal Chernobyl....When it blows out, the leak can be sudden and significant." In the December 1998 edition of BIMMER magazine contains an article on purchasing used BMWs, written by Associate Editor Alexander Palevsky. He writes, "Perhaps more than any other recent model, the E36 was introduced with teething problems that took a few years to straighten out. The cost of replacing items like the faulty profile gaskets...can constitute a significant percentage of the asking price.....check the paperwork for a profile gasket replacement on 318s." Because of this Dealer Service Bulletin, and these articles by knowledgeable technical writers, the 'goodwill' offer by BMW seems to be nothing but a sop to cover poor engineering and indifferent customer service. A golden opportunity to earn customer loyalty and consumer respect has passed, now BMW has nothing to look forward too except damage control and legal actions. Please read the June or July edition of the Roundel, or call David Honig, the BMW CCA Ombudsman, to confirm the damage done to BMW reputation for engineering excellence. In a telephone conversation with him, he estimated that as many as twenty thousand 1991 to 1993 E30 and E36 models have the defective gaskets, which costs an average of $1,200.00 to repair. I have filed suit in small claims court to recover my costs and damages, seeking $4,327.73. BMW Canada offered $2,000.00 to settle, not enough, but at least they are heading in the right direction. To read my Statement of Claim go to: www.eskimo.com/~dalus/bmw/all/engine/all_m42_profile_gasket_defect_lib.html A FAQ on the subject is: www.eskimo.com/~dalus/bmw/all/engine/all_m42_profile_gasket_faq.html I will soon post BMW Defense Statement for you to judge for yourself. I would appreciate anything you could do to publicize this scandalous lack of business ethics. Not only did BMW knowingly sell defective cars, but they never informed owners that their M42 engines were ticking time bombs, destined to fail in an expensive and unnecessary manner. The more owners who know that they are not the alone, the more pressure we can put on BMW to do the right thing.